Woodhead Tunnel: Cable Replacement Project

The Challenge


High-voltage cables were installed in the disused Victorian railway tunnels in the 1960s, bringing new electricity supplies to the Manchester area from power stations east of the Pennines.

The decision to put cables in the tunnels rather than building new overhead power lines across the moors was made after representations to a public inquiry by the Peak Park Planning Board. The tunnels were bought by National Grid's predecessor organisation, the Central Electricity Generating Board (CEGB), and are now owned by National Grid.

The Woodhead Tunnel cables form part of the 400,000-volt transmission system, which runs between National Grid's substations at Stalybridge, east of Manchester and Thorpe Marsh, near Doncaster.

These cables are now nearing the end of their operational life and need to be replaced to ensure continued safe and secure electricity supplies to Greater Manchester.

The solution

It is not possible to install new electricity cables alongside the existing cables in the Victorian tunnels for two reasons.

Firstly, to ensure continued safe and secure electricity supplies for Greater Manchester, the existing cables need to remain in service while new cables are installed. Because of the confined space, there is not enough room to carry out major engineering works to install new cables in the tunnels alongside the existing "live" 400,000-volt cables.

Secondly, despite a great deal of maintenance work over the years, the condition of the Victorian tunnels has continued to deteriorate and they would require considerable civil engineering works at substantial additional cost to be made safe for long-term use for any purpose.

Therefore the replacement cable circuits will be installed in the third, more modern, Woodhead Tunnel, which dates from 1953. This tunnel was closed in 1982 and was bought by National Grid in the early 1990s with this purpose in mind.

This project forms part of National Grid’s ongoing national investment programme and represents a significant investment in the region’s power network.

The works


The new cables are being installed in the 1953 tunnel, via the entrance at Dunford Bridge, by the Electricity Alliance - East on behalf of National Grid.

Work began in February 2008 and will take approximately two years to complete. As the vast majority of the work takes place within the tunnel itself, the impact on the environment, the local community and visitors to the area is much less than that usually associated with major engineering works.

However, some work is also required at the Woodhead tunnel entrance, the terminal pylons and the sealing end compounds at both ends of the tunnel as shown on the above map.

The Electricity Alliance - East will take care to manage the transport of materials, including the new cables, to the site at Dunford Bridge. Access for heavy loads will be required at certain times, and we will contact local people with information about this nearer the time. We apologise for any inconvenience this may cause.

A comprehensive traffic management plan, developed in conjunction with the highways departments of the relevant local authorities, will help to keep vehicle movements to a minimum and ensure the safety of local residents and other road users throughout the duration of the project.

If you would like any further information please call the National Grid Community Relations Team on freephone 0800 085 1326.